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Differences in Low-Melting Fibers for Thermofusible Yarn (TPU, PA, PET)

Low-melting fibers are the core materials of thermofusible yarn. Polymers such as ​, ​low-melting PET (modified Polyethylene Terephthalate)

 

1. Material Properties Comparison

 

Low-Melting PET
80–130 degree 130–180 degree 110–160 degree
<1%) High (e.g., PA6: ~3.5%) <0.4%)
Low (100–150 degree ) Medium-high (150–200 degree ) Medium (120–170 degree )
Recyclable; some bio-based variants

Hot Melt Yarn

2. Processing Performance

 

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: Low-temperature melting, ideal for hot pressing, ultrasonic welding, and complex bonding; strong fluidity and elasticity.

:

:

: Cost-effective, wide processing window (extended melting range), excellent chemical resistance.

 

3. Key Applications

 

High-temperature and high-strength industrial uses Automotive interiors (seats, headliners), fire-resistant gear, aerospace composites
Cost-sensitive, chemically resistant daily goods

 

4. Selection Guidelines

 

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Low-temperature processing to protect heat-sensitive materials (e.g., foam).

Skin-contact products requiring softness and biocompatibility (e.g., medical textiles).

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High-temperature environments (e.g., automotive engine components).

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High-volume, low-cost production (e.g., disposable hygiene products).

Chemical-resistant industrial textiles (e.g., filters).

 

5. Innovations & Trends

 

: Bio-based TPU (e.g., castor oil-derived) for sustainability; light/heat dual-responsive TPU for smart textiles.

: Low-moisture variants (e.g., PA12) for stability; nanocomposite PA for enhanced heat resistance.

: Biodegradable blends (e.g., PLA/PET); low-temperature PET for improved fluidity in precision bonding.